During his October 2023 visit to Poland, Robert Purgert, President of Energy Industries of Ohio, was presented with the prestigious "Honorary Gold Shield" from the Polish Foundry Society Technical Committee

During his October 2023 visit to Poland, Robert Purgert, President of Energy Industries of Ohio, was presented with the prestigious "Honorary Gold Shield" from the Polish Foundry Society Technical Committee

During his October 2023 visit to Poland, Robert Purgert, President of Energy Industries of Ohio, was presented with the prestigious "Honorary Gold Shield" from the Polish Foundry Society Technical Committee for his long-standing association and joint efforts with the Polish Foundry Industry. Among the many activities and accomplishments over more than 25 years of collaboration with various Polish Foundry organizations, Institutes, companies, and Universities, was the production of the world's largest high temperature nickel super alloy H282 casting. That project successfully demonstrated that large (10 ton) castings were possible with the goal of use in power generation applications and was conducted in cooperation with the U.S. Department of Energy, Oak Ridge National Laboratory and Poland's AGH University of Science and Technology (Foundry Engineering).

European Creep Collaborate Consortium Edinburgh Scotland May 2023

European Creep Collaborate Consortium   Edinburgh Scotland May 2023

Presentations were made by EIO’s Robert M. Purgert and EPRI’s Horst Hack for high temperature materials suitable for Advanced UltraSupercritical conditions at the ECCC conference.  This conference is held to bring engineers and scientists from around the world to present and discuss research and developments in all aspects of creep behavior of high temperature industrial materials and components. The overall aim is to disseminate knowledge and identify future work items requiring attention from the high temperature research, design and standardization communities.

Conference Materials are Available from:
http://eccc2023.com/abstract-and-paper-submission-and-publications 

International Congress on Advanced Materials Sciences and Engineering

International Congress on Advanced Materials Sciences and Engineering

Mr. Robert Purgert was invited to present the findings from the U.S. Advanced UltraSuperCritical project at the AMSE international Conference held in Vienna, Austria during March 2023. Mr. Purgert made his presentation to an interested audience, particularly given Europe's energy constraints as a reult of the Ukraine war. Mr. Purgert also chaired Session 6-3: Materials and Technologies for Energy Conversion, Saving and Storage and found the conference very worthwhile given the international energy environment.

Nickel SuperAlloys-Recent Developments in Liquid Metal Engineering

March 22,2023
Nickel SuperAlloys-Recent Developments in Liquid Metal Engineering

Mr. Robert Purgert, President of the Energy Industries of Ohio, met In Warsaw, Poland with co-author, Professor of Poland Dr. Natalia Sobczak, Vice President of the Polish Academy of Sciences, to discuss a reprint of the book entitled "Nickel SuperAlloys-Recent Developments in Liquid Metal Engineering". Dr. Sobczak's efforts were instrumental in collaboration with EIO on a number of projects to include the Advanced UltraSuperCritical Materials project, syntactic aluminum foams, high conducting metal matrix composite materials through roles at the Polish Institue of Metals and Material Sciences and Foundry Research Insitute. Dr. Sobczak is world renowned specializing in the physiochemistry of metals and alloys, physical metallurgy and heat treatment, foundry engineering, and the practice and theory of metal composites.

HTC 2022

HTC 2022

During the summer of 2022, EIO sponsored 4 academicians from Ukraine to further their studies for high temperature applications. These candidates were supported to permit ongoing study while residing in Poland as a result of the conflict raging in Ukraine. Because of EIO’s support, these candidates were able to attend the High Temperature Capillary (HTC2022) meeting where results of EIO’s work with high nickel alloys was presented.   Pictured here are those scientists along with the Director of both Poland’s and Bulgaria’s National Academy of Sciences.

3rd International Conference of Metals, Ceramics and Composites

3rd International Conference of Metals, Ceramics and Composites

EIO proudly sponsored 3rd International Conference of Metals, Ceramics and Composites held in Varna, Bulgaria. This conference brings leading scientists from throughout the world to present new innovative concepts and understanding of the interactions between various materials. EIO was invited to present recent developments and liquid metal engineering of nickel super alloys used in extreme conditions. Dr. Natalie Sobczak made the presentation on behalf of EIO due to travel conflicts preventing in person attendance.

Manufacturing Technology Demonstrated for Producing large scale castings made from Haynes 282 nickel super alloy

Manufacturing Technology Demonstrated for Producing large scale castings made from Haynes 282 nickel super alloy

World’s largest (10 ton) Haynes 282 high nickel super alloy casting produced at McConway and Torley (M&T) in Kurtztown, PA for the U.S. Advanced Ultra Supercritical Program (AUSC) managed by The Energy Industries of Ohio. Technical support provided by Metal Tek International Waukesha, WI and AGH University School of Foundry Engineering, Krakow, Poland.  Simulation modelling was completed in December 2020 using two different software packages. Trial pours were completed, and a successful casting produced at the M&T facility in March 2021.    This is a breakthrough manufacturing process for producing large turbine castings needed to demonstrate the readiness of the alloy for large castings such as the nozzle carrier undertaken in this project.  The Haynes 282 alloy has been qualified for use in applications up to 760°C and 5,000 psi.


 

10-ton Steam Turbine casting after knock out

Casting Team at M&T Kurtztown, PA

 

EIO president receives prestigious Award from EPRI

EIO president receives prestigious Award from EPRI

On September 20, 2022, Bob Purgert, president of EIO received the prestigious Exemplary Collaborator award from EPRI. This award recognizes those individuals who have provided support and direction for projects involving high levels of collaboration and cooperation. As "Principal Investigator" responsible for the U.S. DOE/Ohio Coal Office project, he provided the overall administrative support to include insuring adequate funding was obtained and accounted for from the funding sources. This 20-year project, under the technical direction of EPRI, was an instrumental success in developing new alloys for use in high temperature applications that were tested and achieved commercialization.

Support for a Collaborative Effort for Developing New Casting Processes for Super Alloys

Support for a Collaborative Effort for Developing New Casting Processes for Super Alloys

Professors Jerzy Sobczak and Dean Rafal Danko from Poland's AGH University, Faculty of Foundry Engineering along with  EIO's President Bob Purgert and Government Affairs Manager Chris Sinagra visit Congresswoman Marcy Kaptur's office in Cleveland Ohio in June 2019.  Congresswoman Kaptur provided a letter of support for a collaborative effort between Poland's AGH University and The Energy Industries of Ohio for developing new casting processes for super alloys.

Advanced UltraSuperCritical Program

Advanced UltraSuperCritical Program

During May 2019 Bob Purgert, President of EIO, visited Poland's Center of Energy located at AGH University in Krakow, Poland.  Discussions regarding the Advanced UltraSuperCritical program and its potential applications for Poland were undertaken culminating in plans to hold a joint U.S./Poland  workshop of key government and utility officials.  Pictured above are Professor Jerzy Sobczak and  Bob Purgert along with the Centre of Energy's Director, Professor Wojciech Nowak and Dr. Sanislaw Tokarski, Management Director.